Manufacturing Hub podcast

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Inhalt bereitgestellt von Vlad Romanov & Dave Griffith, Vlad Romanov, and Dave Griffith. Alle Podcast-Inhalte, einschließlich Episoden, Grafiken und Podcast-Beschreibungen, werden direkt von Vlad Romanov & Dave Griffith, Vlad Romanov, and Dave Griffith oder seinem Podcast-Plattformpartner hochgeladen und bereitgestellt. Wenn Sie glauben, dass jemand Ihr urheberrechtlich geschütztes Werk ohne Ihre Erlaubnis nutzt, können Sie dem hier beschriebenen Verfahren folgen https://de.player.fm/legal.

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Not All Growth Is Good—Here's How to Get It Right 20:09

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Justin Manly, BCG’s lead on growth and innovation, explains how businesses can choose the right growth strategy given their aspirations and position in the market. Whether a company is gaining or losing share, in a booming or sluggish industry, profitable growth depends on knowing your starting point. Learn More: Justin Manly: https://on.bcg.com/4kGYyPH BCG’s Latest Thinking on Growth and Innovation Analytics: https://on.bcg.com/4kjTEIB BCG’s Latest Thinking on Corporate Finance and Strategy: https://on.bcg.com/3ZeAMlX Your Growth Strategy Depends on Your Starting Point: https://on.bcg.com/43YpzZm The Vitality Code: How Growth Leaders Master Strategy, Technology, People, and Culture: https://on.bcg.com/4dMKjH1 This podcast uses the following third-party services for analysis: Podtrac - https://analytics.podtrac.com/privacy-policy-gdrp…

Manufacturing Hub

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We bring you manufacturing news, insights, discuss opportunities, and cutting edge technologies. Our goal is to inform, educate, and inspire leaders and workers in manufacturing, automation, and related fields.

208 Episoden

#Tech #MBA #Business #Vlad Romanov & Dave Griffith #Dave Griffiths #Vlad Romanov #Manufacturing #Automation #Industries

Manufacturing Hub

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Serie-Home•Feed

208 Episoden

#Tech #MBA #Business #Vlad Romanov & Dave Griffith #Dave Griffiths #Vlad Romanov #Manufacturing #Automation #Industries

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Ep. 212 - Real Applications of AI in Manufacturing and What Still Needs Work 1:01:39

vor 7 hours1:01:39

1:01:39

AI is making headlines across every industry, but how much of it is actually being used on the manufacturing floor? In this episode of Manufacturing Hub, Vlad and Dave return to the whiteboard to explore practical and real-world applications of artificial intelligence in manufacturing. From pre-operations to live production, this session covers how AI is being used today across CAD tools, BOM generation, predictive maintenance, system optimization, and machine vision. We also talk through the risks, the limitations, and what still requires human judgment. We begin with design tools and programming before the machine even starts. Then we move through how AI is being used during operations for tasks like work order creation, failure detection, and PLC coding assistance. We explore real use cases for predictive maintenance and ask the tough question: what value are companies actually getting from this technology? Later in the episode we shift into optimization strategies. How can AI help increase throughput or reduce energy costs based on historical data? What does it take to apply these methods in mid-market factories, not just Fortune 100 environments? We also dive into quality inspection and machine vision. These applications are among the most mature in manufacturing today, and we break down examples like barcode inspection, defect detection, and using AI to adapt based on customer complaints. Throughout the episode we share insights from the field and address audience questions about generative AI, simulation tools, and where human expertise still matters most. Referenced in this episode Phoenix Contact case study from Episode 173: https://www.youtube.com/watch?v=ZoQjowwDi2M Siemens and Microsoft Copilot initiative Emerson, Bentley Nevada, and GE predictive maintenance platforms University of Tennessee Reliability and Maintainability Center: https://www.rmc.utk.edu UR and Spectral vision systems seen at Automate 2025 Teledyne and Cognex AI-based machine vision tools Cone GAVIN and Siemens Process Simulate Joltek – consulting for manufacturing strategy, automation, and digital transformation: https://www.joltek.com/ This is Episode 212 of Manufacturing Hub, your go-to resource for conversations between real practitioners in industrial automation and manufacturing. Join us live every Wednesday at 4 PM Eastern and follow along on YouTube, LinkedIn, and all major podcast platforms.…

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Ep. 211 - Here's How Manufacturing Industry Leaders Are Actually Building the Factory of the Future 2:53:52

vor 3 Tagen2:53:52

2:53:52

In this special edition of Manufacturing Hub, we take you inside one of the most transparent and technically rigorous events in industrial automation: ProveIt 2025 . Created by Walker Reynolds and the team at 4.0 Solutions, ProveIt brings together 36 vendors to solve real manufacturing problems inside a live virtual factory environment. Everything is connected through a Unified Namespace and powered by real-time MQTT infrastructure. Unlike traditional expos, ProveIt is not about product demos. It's about execution. Vendors were given access to production data, a shared namespace, a deadline, and a challenge: prove your solution works—live, with full transparency around time, cost, and outcomes. Featured Guests We speak with industry leaders and innovators including: Walker Reynolds from 4.0 Solutions Travis Cox from Inductive Automation Benson Hougland from Opto 22 Caleb and Sophia from Siemens (WinCC OA and Industrial Edge) Mark and Harry from Tatsoft Frameworks And many more voices from across the Manufacturing Hub community What You'll Learn Why ProveIt is reshaping the way we evaluate industrial tech How Unified Namespace is implemented at scale Real examples of cost, delivery time, and performance data Building resilient MQTT architectures for edge-to-cloud AI and machine learning use cases that go beyond dashboards Why transparency and interoperability matter more than ever Lessons in vendor selection, technical strategy, and scalability How real manufacturers are architecting their next-gen stacks Explore the Technologies Featured ProveIt and 4.0 Solutions https://www.40solutions.com https://www.proveit.live UNS and Industry 4.0 Learning https://www.iiot.university https://www.youtube.com/@4.0Solutions MQTT Infrastructure HiveMQ – https://www.hivemq.com Tatsoft Frameworks – https://tatsoft.com SCADA and Edge Platforms Inductive Automation – https://inductiveautomation.com Opto 22 – https://www.opto22.com Siemens WinCC OA – https://new.siemens.com/global/en/products/automation/industry-software/automation-software/scada/wincc-open-architecture.html Siemens Industrial Edge – https://www.siemens.com/global/en/products/automation/industrial-edge.html Cloud and Data Services Google Cloud for Manufacturing – https://cloud.google.com/solutions/manufacturing Dell NativeEdge – https://www.dell.com/en-us/dt/solutions/edge-computing/nativeedge.htm Snowflake Manufacturing Solutions – https://www.snowflake.com/solutions/industry/manufacturing Litmus Edge AI – https://litmus.io Tulip Interfaces – https://tulip.co Community and Resources Industry 4.0 Discord https://discord.gg/industry40 IOT University Mastermind Program https://iot.university More Episodes of Manufacturing Hub https://www.youtube.com/@ManufacturingHub Final Thoughts ProveIt is not just a conference. It is a full-scale test bed for what's possible in modern manufacturing. Real data. Real time. Real constraints. Real answers. If you want to see how the best in the industry are building the next generation of manufacturing architecture, this is the episode to watch. Let us know which vendors impressed you most. What technologies are you excited to explore? And what would you like to see proved next year? Thank you for being part of the Manufacturing Hub community.…

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Ep. 210 - Automate 2025: Unified Namespace, Dockerized PLCs, AI & More 1:03:56

vor 13 Tagen1:03:56

1:03:56

Welcome back to Manufacturing Hub! In this special episode, we dive into an Automate 2025 preview, joined by Brian Priebe from Mach Controls and James Brown from 4IR Solutions. We break down what to expect at Automate next week in Detroit (May 12 to 15), booth highlights, technology trends, and hands-on insights into cutting-edge industrial solutions like Unified Namespace, Dockerized PLCs, AI applications in manufacturing, and more. Topics discussed: ✅ What's new at Automate 2025 ✅ The Mach Controls ProveIt demo ✅ Building practical data infrastructure for manufacturers ✅ Unified Namespace architecture and UMH ✅ Docker containers in industrial environments ✅ AI's real potential in manufacturing operations ✅ How small to mid-size manufacturers can advance digital maturity ✅ 4IR Solutions’ Factory Stack offerings ✅ Best practices for building scalable, future-proof architectures Guest highlights: 🔹 Brian Priebe, President of Mach Controls 🔹 James Brown, CEO of 4IR Solutions References Automate Show United Manufacturing Hub Inductive Automation Ignition Opto 22 Phoenix Contact Booth locations at Automate 2025: Siemens Booth #3232 Phoenix Contact Booth #5232 Inductive Automation Booth #3452 If you’re attending Automate, be sure to stop by these booths to check out demos, meet the community, and explore how modern architectures are shaping the future of manufacturing! Join the conversation: Are you exploring AI, Unified Namespace, or modern data architectures in your plant? Drop your questions or comments below! Follow us: https://www.manufacturinghub.live Joltek FRAME…

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Ep. 209 - From PLCs to SCADA and MES Dylan's Real-World Journey Through Modern Manufacturing Systems 1:14:44

vor 27 Tagen1:14:44

1:14:44

In Episode 209 of Manufacturing Hub, we sit down with Dylan to explore the full spectrum of automation—from his early hands-on experiences in PLC programming all the way to architecting full-scale SCADA and MES systems. If you're looking to understand what it really takes to grow a career in industrial automation, this conversation delivers raw insights, practical lessons, and battle-tested strategies from the plant floor to the boardroom. Dylan shares how his career evolved from service technician to systems integrator, detailing the learning curve involved in jumping between platforms like Ignition, FactoryTalk, Wonderware, and SQL databases. We dig into real-world project challenges, the importance of simulation and testing, and what it means to deliver systems that operators actually enjoy using. Along the way, Dylan offers valuable advice on how to learn faster, deal with unclear project scopes, and design better user interfaces by borrowing principles from modern UX and UI design. We also examine: Why ownership and internal technical teams are critical for end users The importance of interoperability and avoiding vendor or integrator lock-in How project creep really happens and what you can do about it Visualization trends in SCADA and HMI systems, including practical opinions on high-performance design and AR/VR Data strategies for manufacturing, from pipe-level decisions to planning for future use cases Dylan’s new venture, Abelara, and how it helps manufacturers align executive vision with plant-floor execution This episode is a must-listen for engineers, integrators, and manufacturing leaders looking to modernize their operations while keeping both usability and scalability in mind. Whether you’re early in your automation career or navigating complex transformation efforts, you’ll walk away with insights you can apply immediately. ⏱ Timestamps: 00:00 – Introduction 00:08 – What is Manufacturing Hub? Meet Dylan, our guest 02:00 – Dylan’s career path from tech school to SCADA systems 04:00 – Early project experience and rapid on-the-job learning 06:30 – Moving from PLCs to SCADA and MES development 08:20 – Learning without mentors: forums, support lines, and trial by fire 10:10 – Challenges and opportunities with modern control platforms 12:00 – Vendor openness, interoperability, and practical system limitations 15:00 – Scope creep and how to reduce it with better project planning 17:00 – The role of simulation and show-and-tell in successful startups 20:00 – Getting end user buy-in from operators to executives 22:15 – UI and UX in industrial systems: beyond standards and templates 26:00 – Why most HMI screens are outdated and how to improve them 30:00 – Using consumer design trends in industrial HMI development 33:00 – Ownership vs. partnership: the evolving role of integrators 36:00 – Visualization tools: what's working and what still needs to improve 40:00 – Data in manufacturing: planning, silos, and interoperability 45:00 – Why planning trumps tools and how to avoid duplicate systems 49:00 – Real talk on end user responsibility and integrator lock-in 54:00 – How local integrators can thrive in a reshoring environment 57:30 – Early signs and implications of reshoring in manufacturing 01:01:00 – Introducing Abelara: Dylan and Glenn’s new consulting venture 01:04:00 – Book recommendation: Silos, Politics and Turf Wars 01:06:00 – Career advice for new engineers: learn by doing 01:09:00 – Final thoughts and how to connect with Dylan and Abelara 📘 Book Mentioned: Silos, Politics and Turf Wars by Patrick Lencioni – A foundational read for breaking down barriers and aligning teams across departments. 🎙 Learn more about Dylan and his work at Abelara: https://abelara.com Check out the manufacturing newsletter - https://www.framexl.com/ Subscribe for weekly conversations with experts pushing the boundaries in automation, controls, manufacturing systems, and digital transformation.…

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Ep. 208 - Modernizing Manufacturing: Insights on Cybersecurity, Obsolescence, and AI Integration 1:10:41

vor 6 weeks1:10:41

1:10:41

In this episode of Manufacturing Hub, co-hosts Vlad and Dave turn the spotlight on themselves and share deeply practical stories from the front lines of industrial transformation. With decades of experience consulting across manufacturing verticals, they unpack some of the most pressing (and often misunderstood) topics shaping the future of factories today—from aging infrastructure and insurance-driven cybersecurity to real-world applications of artificial intelligence and organizational change. If you're a plant manager, controls engineer, systems integrator, or digital transformation leader, this episode delivers grounded, no-fluff advice you can apply right away. 🧠 Key Themes & Topics Covered: 🔐 Cybersecurity as a Financial Decision: Vlad explains how cybersecurity initiatives often originate from IT and are directly influenced by rising insurance premiums, making cyber-risk quantifiable. Learn how assessments now inform insurance underwriting and why updating your legacy OT systems could lower your premiums and risk exposure. 🛠️ Obsolescence Assessments & Risk-Based Planning: Explore the actual workflow of auditing plant-floor systems, from identifying unsupported PLCs (like PLC-5s or Data Highway+) to negotiating priorities between IT directors, engineering teams, and insurance firms. Vlad shares real examples of balancing modernization costs with production constraints and process uptime. 📊 Why Assessments Are Just the Beginning: Understand how post-audit phases translate into strategic proposals that combine low-hanging fruit projects with long-term roadmaps. Learn how organizations build 3–5 year modernization strategies—without bringing operations to a halt. 🤖 AI Strategy in Manufacturing—Beyond the Hype: Dave shares how enterprise leaders—from CEOs to HR and IT departments—are approaching AI with curiosity but confusion. He outlines a clear framework for structuring executive workshops, evaluating tools, and identifying high-impact use cases across functions (from maintenance to HR to accounting). 🧩 AI Agents, Co-Pilots, and the Future of Decision-Making: Explore the evolving role of AI agents and LLM-based tools on the shop floor. Dave breaks down what AI agents are, how they might function in the future (e.g., executive dashboards that talk back), and what security hurdles still block widespread deployment in industrial settings. ⚠️ The Reality of Change Management: Implementing new tech is hard. Dave discusses how real change happens only when frontline champions (not just executives) see personal value in new tools. Hear the story of how one skeptical veteran technician became a project’s biggest advocate—once it solved a pain point he had lived with for decades. 🔁 IT/OT Alignment & Organizational Silos: The hosts discuss why most enterprise-scale modernization efforts stall—not due to technical complexity, but due to siloed budgets, conflicting incentives, and competing visions between digital transformation leads, IT VPs, and plant operations. ⏱️ Timing Is Everything: Even with budget in hand, projects often face delays due to scheduling around critical uptime windows. Vlad explains how production planning often dictates digital progress, especially in lean operations like food & beverage and life sciences. 🎯 Who This Episode Is For: Engineering & operations leaders navigating legacy infrastructure Cybersecurity professionals responsible for OT risk mitigation Plant managers balancing uptime with modernization goals Digital transformation executives driving multi-year initiatives System integrators and consultants supporting migration projects Anyone curious about how AI is actually being evaluated in manufacturing 📢 Don’t forget to: ✅ Like this episode if you learned something 📝 Comment with your thoughts or questions 🔔 Subscribe for weekly episodes exploring the frontlines of manufacturing 🎧 Listen on Spotify, Apple Podcasts, or your favorite platform…

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Ep. 207 - From Bioreactors to Vaccines: What You Need to Know About Life Sciences Automation 1:06:33

vor 7 weeks1:06:33

1:06:33

In this episode of Manufacturing Hub, we welcome Amy Williams, Systems Architect at Skellig, for a deep dive into the world of life sciences manufacturing, a rarely explored but incredibly complex part of the industrial landscape. From her roots in biomolecular chemical engineering to her hands-on role in Operation Warp Speed, Amy walks us through what it's really like to build and validate manufacturing systems for pharmaceutical and biotechnology applications under FDA regulation. 💊🧪 We explore: What exactly qualifies as "life sciences" in manufacturing Why GMP compliance and validation are critical, and how they slow everything down How Operation Warp Speed succeeded in compressing a 10-year process into months The role of automation, MES, and DCS in life sciences Why paper-based MES is still sometimes the fastest way forward (and why that needs to change) How companies are moving toward digitization, better data exchange, and process analytical technology (PAT) Amy also shares her thoughts on: The importance of cross-functional collaboration in regulated environments Tips for engineers looking to break into the life sciences space Why owning your control code might be more valuable than you think If you're in automation, MES, or engineering leadership, and especially if you work in or around FDA-regulated industries—this episode is a must-listen. 🎧 Subscribe for more practical conversations at the intersection of manufacturing, automation, and strategy. 🔗 Connect with Amy: https://www.linkedin.com/in/amy-williams-automation 📚 Book Recommendation: The Technology Fallacy…

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Ep. 206 - From Plant Floor to Strategy: Ryan Cahalane on Fixing What Matters in Manufacturing 1:13:54

vor 8 weeks1:13:54

1:13:54

We’re kicking off a new theme—Faces You Should Know in Manufacturing—with none other than Ryan Cahalane, Managing Partner at Axiom Manufacturing Systems. Ryan’s path through manufacturing is anything but ordinary: from plant floor engineering at Goodyear, to leadership roles at GE, Rockwell Automation, OSIsoft, and more, Ryan has worked every angle of the manufacturing ecosystem. In this episode, Ryan joins Dave and Vlad to unpack the biggest real challenges manufacturers are facing today—not the buzzwords, not the hype, but the deep, persistent problems slowing progress across the industry. We discuss: Why there’s no one-size-fits-all solution—and why misalignment is more common than we admit The skill gap crisis: it’s not just about training, it’s about pay, experience, and opportunity The AI distraction: why most companies aren’t ready, and how AI is best used today in manufacturing The dangers of LinkedIn echo chambers and shiny object syndrome in tech selection Why engineers struggle to move into consulting—and why they shouldn’t be afraid to try The unique challenges (and hope) in mid-market manufacturing—and how nimble companies can still win The need for a Sherpa, not a savior: how consultants should support, not dictate Ryan’s story is filled with rich personal insights: from trading stocks and working at Deloitte, to recovering from a stroke and launching Axiom, he brings a grounded, field-tested perspective that connects strategy, operations, and technology in ways few others can. If you're a plant manager, engineer, executive, or someone who helps manufacturers grow—this conversation will challenge your assumptions, validate your experiences, and probably make you laugh. This isn’t just another talk about “digital transformation.” It’s a real look at what it takes to lead, adapt, and deliver in a manufacturing world that refuses to sit still.…

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Ep. 205 - What Manufacturers Need to Know About UNS, MQTT, and Ignition After Prove It 38:56

vor 9 weeks38:56

38:56

Welcome back to a special Thursday edition of Manufacturing Hub! In this episode, we dive deep into one of the standout presentations from the Prove It conference — featuring Travis Cox from Inductive Automation and Arlen Nipper from Cirrus Link Solutions. 🎥 We start by reflecting on the Prove It showcase, where Travis and Arlen demonstrated the power of Unified Namespace (UNS) and MQTT across every layer of the solution stack — from Edge devices, to the Ignition Gateway, to the Cloud. ➡️ Watch as we discuss their approach to scalability, ease of deployment, and why Ignition continues to lead the way in industrial digital infrastructure. During the show, we cover: ✅ The real-world adoption of MQTT vs OPC UA in manufacturing environments, and why OPC UA is still dominant in many industries. ✅ Why naming conventions and early standardization are critical for successful UNS architectures. ✅ How to tackle data contextualization and overcome the "tech debt" so common in brownfield facilities. ✅ The importance of leadership-driven digital transformation and true IT/OT convergence. ✅ Why future-ready architectures require blending traditional technologies like OPC UA with MQTT and open standards. ✅ Insights into how small, medium, and enterprise manufacturers should approach digital transformation differently. Travis shares incredible insights on: 🔹 The evolution of Ignition and its role as an IIoT platform 🔹 Why a common digital infrastructure is non-negotiable for scaling 🔹 How even small wins (like energy monitoring) can spark major cultural shifts in manufacturing organizations 🔹 The growing role of IT leaders in successful plant floor modernization efforts 🔹 How AI, ML, and advanced analytics will shape the future of real-time industrial operations We also dive into broader industry trends seen at Prove It, including how other platforms like Frameworks (Tatsoft) and WinCC OA (Siemens) position themselves in the evolving digital manufacturing landscape. Helpful Links: 🔗 Learn more about Inductive Automation: https://inductiveautomation.com 🔗 Manufacturing Hub Podcast Archives: https://manufacturinghub.live Timestamps: 0:00 - Intro and Prove It Recap 5:30 - First impressions of the Inductive Automation session 11:50 - MQTT vs OPC UA in real-world manufacturing 18:10 - Challenges of UNS deployment and the importance of standards 28:40 - IT/OT convergence and building unified teams 38:20 - What sparks digital transformation success? 47:10 - How Ignition fits into modern industrial architectures 55:00 - Closing thoughts on Prove It and the future of manufacturing 🔔 Subscribe for more conversations on industrial automation, digital transformation, and manufacturing leadership every week!…

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Ep. 204 - Making ERP Work in Manufacturing | ERP Deep Dive with Glenn 1:23:45

vor 10 weeks1:23:45

1:23:45

In Episode 204 of Manufacturing Hub, we wrap up our month-long ERP series with Glenn from Waites. Glenn shares a practical framework for understanding ERP systems—perfect for engineers, plant managers, and anyone who’s struggled with clunky ERP software. We break down key modules like Financials, Supply Chain, MES, and Asset Management, and explore how modern tools are reshaping ERP usability. 🔹 What You’ll Learn: Glenn’s 3-part ERP mental model: Master Data, Transactions, Workflow The difference between push vs. pull supply chain systems (MRP vs. Lean) Why gross margin is the #1 financial metric you need to watch How MES and condition monitoring tools integrate with ERP Practical advice for engineers navigating digital transformation & MBAs 💡 Perfect for anyone struggling to make sense of their ERP, or looking to modernize their stack without losing their sanity. 📘 Recommended Reading: Lessons in Industrial Instrumentation by Tony Kuphaldt – Free online technical resource 👤 Guest: Glenn – Chief Product Officer at Waites and co-founder of a new digital transformation consultancy with Dylan Dufrene 🛠️ Sponsored by Talan Experts in ERP integration across SAP, Microsoft Dynamics, and Oracle Learn more: https://www.talan.com Catch Elvis from Talan in Episode 199 📌 Watch all ERP Month episodes: 199, 201, 203, 204 🔔 Don’t forget to Like, Subscribe & Hit the Bell! #ERP #Manufacturing #MES #DigitalTransformation #IndustrialAutomation #ManufacturingHub #EngineeringLeadership #SCADA #PlantOperations #Waites #Talan ****** Connect with Us Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC Joltek…

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Ep. 203 - From Spreadsheets to Structure: ERP for Machine Builders & SIs 1:09:00

vor 10 weeks1:09:00

1:09:00

In this episode, Dave and Vlad are joined by Jay and RJ from Total ETO to explore the often overlooked world of ERP for machine builders and systems integrators. While ERP conversations often focus on large-scale deployments like SAP or Oracle, this episode dives into the day-to-day of smaller, engineer-to-order (ETO) businesses—where spreadsheets still reign and project complexity is high. Jay and RJ share their unique perspectives—Jay coming from 25 years in automation and becoming a Total ETO user-turned-employee, and RJ bringing three decades of software expertise focused specifically on this niche. Together, they break down: The unique ERP needs of custom machine builders and SIs Why project-based workflows don't fit traditional manufacturing ERPs Common pitfalls like spreadsheet reliance and change order chaos The difference between machine builders and system integrators (and how ERP can serve both) How they approach implementation in 4–6 months, not 4–6 years Why people who've used Total ETO often end up joining the company Whether you're managing projects off scratch paper or already in the market for your first ERP, this episode is full of insights on how to bring structure and visibility to custom manufacturing. 💡 Key Topics [00:02:00] Intro to Total ETO and backgrounds of Jay and RJ [00:12:00] The life of a machine builder: high variability, custom BOMs, and the project-first mindset [00:22:00] Why most ETO businesses still run on spreadsheets [00:31:00] The emotional journey from ERP user to ERP evangelist [00:39:00] System integrators vs. machine builders: similar goals, different workflows [00:47:00] Why one-size-fits-all ERP fails for custom equipment manufacturing [00:58:00] Getting buy-in for ERP: from small teams to company-wide rollouts [01:07:00] Implementation: how Total ETO does it in under 6 months [01:18:00] Integration with CAD tools like SolidWorks and Inventor [01:26:00] The future: AI, web platforms, and the changing face of manufacturing software 🧠 Memorable Quotes “Spreadsheets give me nightmares. That’s the main thing.” – Jay “Nothing gets done accidentally. You have to make ERP implementation a priority.” – RJ “We’re often a company’s first ERP—and we aim to be their last.” – RJ “Everything in ETO is dynamic. It’s not static like mass production. And your ERP needs to reflect that.” – Jay 📚 Book & Content Recommendation 📰 Automation AMA – The Automation Navigator by Sean Dotson Recommended by both Jay and RJ as an insightful, down-to-earth read for automation professionals. 🎉 Shoutouts Thanks to TALAN for sponsoring this month’s ERP theme! And a special mention to Taylor Dykstra for supporting Total ETO at ProMat this week! ****** Connect with Us Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC Joltek…

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Ep. 202 - Inside Opto 22: Unified Namespace, Edge Computing, and Cybersecurity @ ProveIt 30:49

vor 11 weeks30:49

30:49

What does it take to move from automation hype to practical, scalable solutions on the factory floor? In this deep-dive episode of Manufacturing Hub, recorded live at the ProveIt Conference, we’re joined by Benson Hougland, Vice President at Opto 22—a company that has been quietly shaping the future of industrial automation for over 50 years. Benson walks us through the journey of Opto 22: from its roots as the birthplace of the solid-state relay to becoming a leader in edge-native control platforms with the groov EPIC and groov RIO product lines. More importantly, he reveals how Opto 22 is tackling two of the most critical challenges in modern manufacturing: democratizing OT data and cybersecurity at the edge. We cover: ✅ Who Opto 22 really is and what they set out to "prove" at the ProveIt Conference ✅ The role of the Unified Namespace (UNS) in enabling real-time industrial data architecture ✅ How Opto’s platforms help solve the "dark asset" problem in brownfield facilities ✅ Cybersecurity by design—not just bolted on later ✅ Why the controller of the future is more like a smartphone than a flip phone ✅ Running containers on the edge: what this unlocks for OT teams ✅ Long-term partnerships with companies like Inductive Automation and why that matters ✅ How Opto 22 systems remain IT-friendly, OT-usable, and fully made in the USA ✅ Their collaboration with the State of Indiana to bring energy-focused digital transformation to SMB manufacturers ✅ Lessons from past moonshots—like cellular control systems with Nokia that were ahead of their time ✅ What’s next: ML at the edge, scalable architectures, and more accessible solutions for plants without big digital teams Throughout the conversation, Benson emphasizes a philosophy that will resonate with anyone trying to lead transformation in manufacturing: start small, solve a real problem, and scale with purpose. Whether you're tackling legacy infrastructure, looking to secure your OT layer, or just trying to make sense of the noise in the automation space, this episode will leave you with tangible ideas and a clear-eyed view of what's possible. 🎧 Plus: Why PLCs need to behave more like clients, why MQTT is so central to modern architectures, and how to get buy-in from leadership with energy wins. ****** Connect with Us Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC Joltek…

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Ep. 201 - ERP in Manufacturing: Strategy, Culture, and Change Management 1:11:07

vor 12 weeks1:11:07

1:11:07

In Episode 201 of Manufacturing Hub, we sit down with Tim Brown, a veteran leader with over 40 years of experience across manufacturing, construction, and IT. From managing massive ERP transformations to navigating global M&A integrations, Tim shares a masterclass in how to make enterprise software actually work in complex industrial environments. We cover everything from: What it was like managing ERP during Y2K The critical difference between push vs. pull drivers for ERP change How mergers and acquisitions shape ERP strategy Why “people problems” derail ERP more than technology ever does Real tactics for managing global rollouts (including Japan, France, Canada, and the U.S.) His take on embedded AI in ERP platforms (and where it's really going) Governance, risk, and how to actually drive adoption Whether you’re an IT leader, plant manager, systems integrator, or just ERP-curious — this episode offers real-world lessons and practical guidance from someone who’s done it all. 🔹 Thank you to this month’s sponsor: TALAN Helping manufacturers navigate ERP adoption, migration, and integration across SAP, Microsoft Dynamics, Oracle, and more. Meet them at the American Manufacturing Summit in Chicago on March 19–20, or visit their site to learn more. 👇 Drop your questions or share your ERP war stories in the comments — we’d love to hear from you! 📌 Chapters 0:00 Intro 4:00 Tim’s Background & ERP Journey 9:00 Y2K & Early ERP Lessons 15:00 ERP Triggers: Push vs. Pull 22:00 M&A Integrations: How It Actually Happens 30:00 Roadblocks: People, Culture, and “We’re Special” Syndrome 40:00 Standardization vs. Flexibility in Rollouts 48:00 ERP Selection: Process, Partners, and Politics 58:00 Risk Mitigation & Change Management 1:05:00 MES, Data Ownership & Operational Autonomy 1:18:00 AI & the Future of ERP 1:25:00 Career Advice from Tim 1:30:00 Final Thoughts & Book Recommendation 🎧 Listen to Episode 199 with Elvis (Talen) for more on ERP selection 👉 https://youtu.be/YOUR-LINK-HERE 🔗 Follow us on LinkedIn 📬 Never miss an episode — subscribe to the podcast on your favorite platform! ****** Connect with Us Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC Joltek…

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Ep. 200 - From Plant Floor to Enterprise: Tatsoft Shows Off Frameworks IIoT Platform 38:51

vor 12 weeks38:51

38:51

In this episode recorded live at the ProveIt Conference, we sit down with Mark and Harry from Tatsoft, creators of the industrial IIoT platform Frameworks. We dive deep into how Tatsoft is redefining what a true industrial platform should be — built from the ground up for the factory floor, yet scalable across the enterprise. Mark and Harry walk us through: Their platform’s positioning as a SCADA, HMI, MES, and IIoT toolbox — all in one How Frameworks handles real-time data, from connectivity (MQTT, OPC UA, SQL) to transformation and dynamic visualization Why the “extra I in IIoT” matters when building for industrial environments The challenges of IT/OT integration, people gaps, and legacy systems — and how Tatsoft tackles them head-on A demo of their ProveIt solution, showing off auto-recognition of new assets, dynamic UI, and high-performance visualization across devices Whether you’re an end user, system integrator, or OEM, this episode will help you understand how Tatsoft’s Frameworks V10 is enabling fast, scalable, and future-proof industrial applications — without compromise. 🔗 Learn more about Tatsoft: https://www.tatsoft.com 🎥 Live from the show floor at ProveIt 2025. 📅 Watch Manufacturing Hub live every Wednesday at 4PM ET. ****** Connect with Us Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC Joltek…

vor 48 weeks1:20:13

1:20:13

Jane Arnold has had an extensive career spanning over three decades in the manufacturing and process control industries. Her journey began unexpectedly with a summer job in instrumental electrical drafting, which sparked her passion for engineering and manufacturing. This led to a 16-year tenure at Sterling Chemicals, where she worked on significant projects like panel board to DCS migrations and safety instrumented systems. Her role evolved to include process control algorithm development and intensive operator training, which gave her a deep appreciation for the operational nuances crucial to effective process management. Moving to Bayer MaterialScience (later Covestro), Jane continued to excel, eventually becoming the production train lead and later transitioning to a leadership role in global process control technology in Germany. Her tenure in Germany was marked by the challenge of implementing Industry 4.0 initiatives across different manufacturing sites, emphasizing standardization and knowledge sharing as key to success despite cultural differences. Following her tenure at Covestro, Jane joined Stanley Black & Decker, venturing into discrete and additive manufacturing, which presented new challenges despite the underlying similarities in manufacturing principles. Here, she focused on leveraging her extensive process control experience to tackle data integration and connectivity issues inherent in the manufacturing industry. Currently, Jane serves as the Head of Customer Success at Imperative, where she applies her wealth of experience to drive customer satisfaction and operational excellence. Her career highlights include pioneering the use of IIoT (Industrial Internet of Things) and Industry 4.0 technologies to enhance operational efficiency, predictive maintenance, and data-driven decision-making in manufacturing. Throughout her career, Jane's approach has been characterized by a deep respect for frontline operators and a commitment to integrating their expertise into technological advancements. Her insights underscore the transformative potential of IIoT in modern manufacturing, emphasizing cost-effective solutions and the importance of cultural alignment alongside technological innovation. About Manufacturing Hub: Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ********** Connect with Us Jane Arnold Vlad Romanov Dave Griffith Manufacturing Hub SolisPLC . #automation #manufacturing #robotics #industry40 #iioT…

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